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Cozy MKIV - Chapter 13 (Section 5)

Rudder Pedals/Master Cylinders

Start Date: April 26, 1996

rudder pedal installation So, I finally got the rudder pedals from AeroCad (they shipped them just after getting back from Sun & Fun). I was a little dissapointed - the aesthetic and dimensional quality left something to be desired (even at $150 less than the Brock pedals). Definitely usable, however - but not show quality. Anyway, I fitted the pedals as shown with the 5/8" diameter tubing. I opened up the holes in the NG-30's for the oilite bushings and then installed the pedals as per the plans with foam, nutplates, and flox.


pedals and master cylinders I bent up a couple of 1/16" aluminum tabs for the rudder pedal springs, and verified that they would NOT interfere with the master cylinders.

Using MATCO master cylinders and the AeroCad pedals, I had to improvise a bit. I made the bits and pieces for the brake actuator tubes and rods (using the AeroCad plans as a base). I floxed and glassed angle brackets to the nose floor for the cylinder mounts, and left the tubing and rods oversize so that I could adjust the pedal position later.

You can also see the brake fluid reservoir caps bolted to the top of F-5. This seemed like a convenient and accessible place to locate them. I mounted them with nutplates.


End Date: April 30, 1996


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Copyright © 1996, All Rights Reserved, Marc J. Zeitlin